Dynamic modeling of three-phase upflow fixed-bed reactor including pore diffusion

Abstract

The dynamics of a three-phase upflow fixed-bed reactor are investigated using a non-isothermal heterogeneous model including gas–liquid and liquid–solid mass transfer and diffusion/reaction phenomena inside the catalyst. The partial differential and algebraic equations involving three integration variables (time and two space coordinates) are solved via discretization of the spatial coordinates coupled with the Gear method. For a multistep hydrogenation on a shell catalyst, the model exhibits significant effects of the external and above all internal resistance to hydrogen transfer but also non-trivial internal hydrocarbons concentration profiles. A simplified model is compared with the extended one and with experimental data in transient regime. In the investigated conditions—hydrocarbons in large excess—the diffusion of hydrocarbons appears to be actually not limiting, so that the simplest model predicts accurately the transient reactor behavior.