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Study of thermal ageing effects on Rh coating's mechanical performance upon CuCrZr substrate through modeling and experimental methods

Chen, Zhaoxi and Hillairet, Julien and Turq, Viviane and Song, Yuntao and Laloo, Raphaël and Vulliez, Karl and Bernard, Jean Michel and Yang, Qingquan Xi and Hernandez, Caroline and Ferreira, Leonel and Fesquet, Florent Study of thermal ageing effects on Rh coating's mechanical performance upon CuCrZr substrate through modeling and experimental methods. (2018) Vacuum, 154. 227-234. ISSN 0042-207X

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Official URL: https://doi.org/10.1016/j.vacuum.2018.05.018


Rhodium (Rh) coating on CuCrZr substrate is a promising material option for optical, structural and electrical applications on nuclear fusion reactors. For these applications, Rh coated CuCrZr components subject to long time of thermal ageing due to pre-treatment or normal operation condition. In this paper, both finite element method (FEM) and experimental method were applied to investigate the effects of thermal ageing on mechanical performance of Rh coating after 250 °C, 500 h baking in vacuum. Based on FEM analysis, thermal stresses which concentrate at Rh coating interface is the main source of cracking, and such stresses can be minimized efficiently by introducing a 0.5 μm Au interlayer into the coating layer structure. According to thermal ageing experiments, through-thickness cracking in the Rh coating due to thermal stress releasing and voids generated at the Rh bonding interface caused by Kirkendall effect were the main micro-structure changes in the coating system. The solid-solution hardening caused by significant Cu diffusion into Rh is the dominant factor that affected the Rh coating's hardness. The existing of large amount of cracks in the Rh coating and voids at the Rh coating interface deteriorated the adhesion performance of Rh on CuCrZr substrate by 30%.

Item Type:Article
Audience (journal):International peer-reviewed journal
Uncontrolled Keywords:
Institution:French research institutions > Commissariat à l'Energie Atomique et aux énergies alternatives - CEA (FRANCE)
French research institutions > Centre National de la Recherche Scientifique - CNRS (FRANCE)
Other partners > Chinese Academy of Sciences (CHINA)
Université de Toulouse > Institut National Polytechnique de Toulouse - Toulouse INP (FRANCE)
Université de Toulouse > Université Toulouse III - Paul Sabatier - UT3 (FRANCE)
Other partners > Organisation Européenne pour la Recherche Nucléaire - CERN (SWITZERLAND)
Laboratory name:
ITER Organization
Deposited On:23 Oct 2019 09:45

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