Large-scale synthesis of single-wall carbon nanotubes by catalytic chemical vapor deposition (CCVD) method

Abstract

The large-scale production of single-wall carbon nanotubes (SWNTs) is reported. Large quantities of SWNTs can be synthesised by catalytic decomposition of methane over well-dispersed metal particles supported on MgO at 1000°C. The thus produced SWNTs can be separated easily from the support by a simple acidic treatment to obtain a product with high yields (70–80%) of SWNTs. Because the typical synthesis time is 10 min, 1 g of SWNTs can be synthesised per day by this method. The SWNTs are characterized by high-resolution transmission electron microscopy and by Raman spectroscopy, showing the quality and the quantity of products.