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Metal cutting modelling SPH approach

Limido, Jérôme and Espinosa, Christine and Salaün, Michel and Mabru, Catherine and Chieragatti, Rémy and Lacome, Jean-Luc Metal cutting modelling SPH approach. (2011) International Journal of Machining and Machinability of Materials, vol. 9 (n° 3-4). pp. 177-196. ISSN 1748-5711

(Document in English)

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Official URL: http://dx.doi.org/10.1504/IJMMM.2011.039645


The purpose of this work is to evaluate the use of the smoothed particle hydrodynamics (SPH) method within the framework of high speed cutting modelling. First, a 2D SPH based model is carried out using the LS-DYNA® software. The developed SPH model proves its ability to account for continuous and shear localised chip formation and also correctly estimates the cutting forces, as illustrated in some orthogonal cutting examples. Then, the SPH model is used in order to improve the general understanding of machining with worn tools. At last, a hybrid milling model allowing the calculation of the 3D cutting forces is presented. The interest of the suggested approach is to be freed from classically needed machining tests: Those are replaced by 2D numerical tests using the SPH model. The developed approach proved its ability to model the 3D cutting forces in ball end milling.

Item Type:Article
Audience (journal):International peer-reviewed journal
Uncontrolled Keywords:
Institution:Université de Toulouse > Ecole nationale supérieure des Mines d'Albi-Carmaux (FRANCE)
Université de Toulouse > Institut National des Sciences Appliquées de Toulouse - INSA (FRANCE)
Université de Toulouse > Institut Supérieur de l'Aéronautique et de l'Espace - ISAE-SUPAERO (FRANCE)
Other partners > IMPETUS Afea SAS (FRANCE)
Université de Toulouse > Université Toulouse III - Paul Sabatier - UPS (FRANCE)
Laboratory name:
Institut Clément Ader - ICA (Toulouse, France) - Modélisation des Systèmes et Microsystèmes Mécaniques - Modélisation et simulation en environnement déterministe et incertain
Institut Clément Ader - ICA (Toulouse, France) - Surfaces, Usinage, Matériaux et Outillages - Fatigue, Modélisation, Endommagement et Usure
Département de Mécanique des Structures et Matériaux - DMSM (Toulouse, France)
Deposited By: Catherine Mabru
Deposited On:05 Sep 2011 10:16

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